/E 234299
x7@ P
While one-piece and two-piece ball valves must be replaced when their seals expire, three-piece ball valves allow for easy replacement of seals without removing the valve entirely. 0000111907 00000 n
On call to service any jammed and passing valves. Routine Maintenance Procedures Applying a small quantity of fresh lubricant / sealant and cycling the valve periodically can add years to the effective service life of the valve. 4. 0000055427 00000 n
A high pressure grease gun should be used for valves supplied with ball type grease ttings. Wait 30 to 40 minutes and cycle valve again. endstream
endobj
1387 0 obj
<>stream
Dynacentric high performance View catalogue. I really found this to much informatics. /E 233495
2. Be sure you use cleaning agents that wont react negatively with the valve materials: Gas-based or compressed air cleaners work well for metal components, and alcohol- or water-based cleaners are ideal for non-metal parts. (350 mm) and larger, the Cameron Fully Welded Ball Valve incorporates the exclusive rotating seat feature. 0000202662 00000 n
trailer
The handle allows you to control grease and flush flow into the valve. Purge valve cleaner from the system after use. The stem threads should be coated with a clean grease lubricant. Page 3. CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F,. /MWFOForm Do 0000198754 00000 n
)L^6 g,qm"[Z[Z~Q7%" :F*"fm `Dhm* b3+H`LP.-gpnHn:O$-%f&9X,y8ph8tCPBL*ezmT
I?EyM*|`S%a0HNFWhX 1]\~j]B8v*0cDdX!u46G9!PR
'L BU)@NZGUl\gs7>WAGD+*NXJKNa.I4zP/lY
Rm; [!VY.{t1B,kbV[3}y%3ec/!X]ZV^\]R)E/0n-&'Vb5LN Looking for a replacement part or a specific model? Suitable for natural gas, hydrocarbons, LPG's, sour crude, sour gas, CO2, gasoline and water.
/H [ 1854 1154 ]
0000207530 00000 n
0000191830 00000 n
AD-HOC. %PDF-1.6
%
Tube end compression alternative to high-pressure instrumentation models. butterfly valve (12 pages), High performance butterfly valve (14 pages), 3-24 150/300/600 class triple offset valve (20 pages), Hi-integrity trunnion mounted ball valve (24 pages), Resilient-seated butterfly valve (11 pages), Double block and bleed plug valve (34 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. Each of these ball valve forms offers specific . 0000026984 00000 n
Cameron's Portlethen offer Preservation/Storage Warehouse. Conversely, lubricative medias such as oils can reduce seal wear and extend the life of the valve even further. A MUST when servicing manytypes of wellhead gate valves. 0000006006 00000 n
3.2 With no pressure in the valve, use the following procedure. Its distinctive design imparts increased strength at reduced weight as well as increased resistance both to pipeline pressures and stresses. Valve and Actuator Lubrication 12 STEM PACKING ADJUSTMENT Stem Packing Adjustment 15 Stem Packing Materials 17 DRILLING VALVES 0000007663 00000 n
0000202109 00000 n
8. While PVC offers flexibility and cost savings, metal ball valves are more durable and able to withstand higher temperatures and pressures. 2. 6 0 obj 0000007962 00000 n
xb```"YVKA1GAE 5?sSwg
LXjw|fBGw~034]cDm;?h.eI!.;M7$fd )AdB Kh et`w/(30WB@,g#XB
fX\mX8 ~` Rk
Many. y&h~4[Q(CR*t)?2+Q6\PmCuS12+ m> 4. Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and . Greasing on Ball Valves Valve Seat Leaks Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). /R0 gs Ball valves feature a fairly simple design: A hollow ball pivots inside the valve body to allow media to pass through and is controlled by a levered stem that is turned manually or automatically. Valves for oxygen use are also marked with "free of oil and grease". /Length 1080
An effective lubrication program should be established from experience with the valve for its particular application and frequency of operation.
0000232876 00000 n
0000204366 00000 n
When in doubt regarding the appropriate valve material, use the Cole-Parmer Chemical Compatibility Database to ensure valve materials are compatible with your specific media. Be aware that the closer the medias temperature/pressure rating is to the ball valves rating, the more frequently the valve will need to be replaced. /H [ 1854 1154 ]
One of the most trusted valves in the petroleum Engineered for heavy-duty service and minimal industry, the CAMERON T31 Fully Welded Body Ball maintenance, the CAMERON T31 Fully Welded Valve combines the strength of forged components Body Ball Valve is commonly selected for a with a lightweight and compact spherical design. [=qUm#7#o8X(`35Rt5\HGP~u26\E7/;]~EME^kK4'`L$%rF]]1[MM:Ur6|9oz-HTUA9(]o9Or).`9vg
P! endobj
Proper valve greasing is paramount in insuring that the gate valve will operate properly on location and also to help prevent the invasion of frac sand and or chemicals from the well bore. endstream
endobj
57 0 obj
<>/Subtype/Form/Type/XObject>>stream
0000013848 00000 n
The system temperature/pressure rating will affect the material of your chosen ball valves. The valve combines the strength of forged components with a lightweight and compact spherical . A compressed spring actuates the valve in the other direction. /ID [<36e88a359b982c7a38b9dd6fb57144cb><36e88a359b982c7a38b9dd6fb57144cb>]
Also ideal for equalizingpressure when servicingwellhead gate valves. 0
trailer
Be careful with trunnion mounted ball valves 100mm (4") and under and in reduced bore 150mm (6") and under as many manufacturers cannot put a sealant injection directly onto each seat such as in the photo shown above (RHS). Who We Are Menu Toggle. 0000103119 00000 n
One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. Orbit Valves and Actuators are designed to require a minimum amount of maintenance. 0000105325 00000 n
Valve figure number (see chart below). Type of end connections (unequal ends can be furnished). 0000201527 00000 n
Many existing lubricant fittings have a two-piece body construction. Place the valve in either the fully open or the fully closed position. 0
Cameron/Grove B4 B5 & B7 Side Entry Ball. 0000203531 00000 n
Tests prove that periodic lubrication with valve cleaner preventsformation of gums and lacquers in valves, preventing costly repairs and down-time. However, ball valve lifespan can be influenced by a variety of other factors. One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. Quality aside, its best to buy ball valves from domestic sources to ensure longevity and prevent premature replacements. 0000206359 00000 n
hX|WK _ @N5` a#r$qCZ:QTw)J:{lmf{?j?oV6Pj[Ber+_Wk+\D\Vuq/sR_{us/S4qAQ?khneh)Pmz=~{w?Ziw?~yyOSyq:}$2 RXw19*nV%*=?voV; 0000143067 00000 n
Attach the coupler to the valve fitting and then slowly inject the lube sealant directly into the valve. Left: A manual two-piece ball valve; Right: A manual three-piece ball valve. Ball Valves. Ball valves come in one-, two- and three-piece designs, the first two of which do not allow for maintenance and must be replaced when components fail. Skip to content. 0000207773 00000 n
/Size 136
They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. 0000074182 00000 n
When used for buried valve service, the stem extensions can be furnished "watertight" and the piping of the grease injection system will also be extended. Wait30 to 40 minutes and cycle valve again. Replace defective or damaged fittings. 0000073085 00000 n
/Info 63 0 R
Just as increased uptime means increased revenue, fewer maintenance issues keep more money in your pocket. Any particles in the media can abrade the valve seals, leading to repairs, valve failure or actuator failure. 0000026160 00000 n
Not so. 0000100412 00000 n
10,000 to 15,000 PSI. 1. 0000028081 00000 n
Procedures for Injecting VAL-TEX Valve Flush Into Ball Valves 1. Flanged Floating Ball. valve torque.
Who We Are. *T&f+_t3WMhU~ /O 66
The problems havetaken many years to develop, it may take a few hours or even days toget some of the more difficult valves working properly again. 0000100685 00000 n
0000204652 00000 n
Purge the cleaner by injecting an equal amount of lubricant or sealant. <<
xref
SuAqo6( X/L}%FJigU&UhvUNUM^1`Z+
ka:Q1soLg.!H2;gh?\UXTVItmD}+ ee@O\PI-/}
s# kd(Ido{1E;U% [Vu];fo#cF:_-z64\j tk^e2s5;]0`FmiBJBmbT[qe:>X0?Fe2
'/bj&mTm\A=*:h
=] 0000195439 00000 n
/Size 136
0000001138 00000 n
0000006821 00000 n
Generally speaking, each ball valve has two sealant injection fittings. hTMo0+:nNd($YXAZ%*8Ew`E{R?L1?LB)Sb S/:j /
3z>1KO>T ?8n_(q&~p|-0|ho[wE 0000233247 00000 n
<<
>>
1398 0 obj
<>stream
trailer
Most ball valves are designed to be maintenance-free and are intended to eventually be replaced rather than repaired. Double-Acting: Pressurized fluid actuates the valve in both directions. Overall, metal ball valves have a longer lifespan than those made with PVC or other synthetic materials. 4 0 obj (K\HN4q3{4s:
4 $DPr;ta8:o T- If the pressure climbs up significantly, stroke the valve and see if it goes down. /O 66
2152 (&r$2=tb:\ {vLr\y0vMHlXnX,'b+kEv>e
prybc9Th,y29QK])L{G%DJCtg"!^`FK6fgVnG&T(T
)v{*,ci&i?h Z6U\.ky@)G0
, Pneumatic actuated ball valves are the most durable option in high-pressure environments, provided you have access to compressed air. Quantities. Installation in the pipe 1. For problem valves, leave the cleaner inside the valve for several days andtop-up frequently. 1) Remove the bonnet grease fitting cap. startxref
GRM carries a wide range of valve parts for Model F and FC for either manual or hydraulic gate valves. Build the following steps into your maintenance program. Ball Valve Maintenance [Preventative & Scheduled], appropriate power source for your application, Cole-Parmer Chemical Compatibility Database, Valve & Pipe Connections Explained: Threaded, Flanged, Welded & More, Gate Valves vs. Ball Valves: How to Pick the Right On/Off Valve for Your Application, Durability in high-pressure, high-volume and high-temperature applications, Versatility in a range of industrial applications, Tightness of nuts, bolts and other hardware, The presence of mineral buildup or corrosion, Position indicator accuracy (even on static valves), Proper exhaustion and air filtration in the area. endobj Valve Components . The sealant injection system of ball valve plays a part as the emergency sealing or backup sealing when soft sealing rings damage (seat inserts and o-rings) by accident. <<
A routine program of draining the valve body is the best approach to increasing the effective life of the valve. Benefits of Maintaining Your Ball Valves 0000198479 00000 n
"=b"MxLb/bP!GQ4Li6&Lgb$eqTl]9v6uLc"b!kDP/q!0mcyV13Up-})&S]bA%kC&FZ(t:cy dD"c'@(8,-Jd.ra(69e1GeQN b$K&1aicS,z]~7V[)n{}9cYe0;ujo0d&3Y*ScSADaA`&2SlS|ZXwV
1U8m!rpw]%
*k6BRgiEbXsTTRjPd([SL6d=w.#`sq\OZO_2eXbXVz:::7xzlO}y#6`/W]tLv|_wU6_^t]wFXCz71b-/7m0Uco/Ag%V
_7oO?7u Use correct, volumes of grease, too much and the excess is washed downstream, too little is a, waste of time, money and manpower. %PDF-1.4
%
ONLINE GREASING / SEALANT LUBRICATING ON BALL VALVE. /Linearized 1
endstream
endobj
54 0 obj
<>/Subtype/Form/Type/XObject>>stream
0000199855 00000 n
<< /Length 12 0 R /Type /XObject /Subtype /Image /Width 308 /Height 463 /ColorSpace 0000205183 00000 n
0000000016 00000 n
%
'8(7I2Zr 0000001854 00000 n
ORBIT Valves and Actuators. ORBIT VALVE A DIVISION OF COOPER CAMERON VALVES P.O. /Info 63 0 R
/S 780
The worst-case scenario on a plant floor is a preventable accident that causes injuries or costly repairs. About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features Press Copyright Contact us Creators . /]H";WG#"xi=X@ B9)*!Lh*T4.qyq^UGYN)"03"M*(c=
EAA89K>(%f8}` hr\>5ZL5dqENg92w}D'9I4kbTiPoz u%Id
w?3L! 1. 0000112180 00000 n
0000001770 00000 n
0000006548 00000 n
0000003348 00000 n
0000003008 00000 n
Cameron/Grove BT1 & BT2 Top Entry Ball Valves. 0000203235 00000 n
> E W the valve must be returned to the factory for repair. ALWAYS keep the high-pressure gauge on the sealant injection pumpworking properly. The following indications should be used as minimum guideline until operating experience indicates otherwise. Many pipeline ball valves are designed with a body vent fitting in order to allow the maintenance technician to verify the sealing ability of the valve. stream 0000206588 00000 n
Stem sealant injection. *L+tt 135 0 obj
Any ball valves present in processing plants should adhere to the American Society of Mechanical Engineers (ASME) standards for process piping (ASME B31.3), which govern the materials, components, design, assembly and more present in the piping system. <<
0000199580 00000 n
0000206353 00000 n
/Linearized 1
The best practice is to follow the manufacturers recommendations or if the valve is working properly do not apply grease. Some ball valve maintenance can even be performed while the valve is in operation, allowing plant production to continue uninterrupted. Cameron valve models FL and FLS have a single grease injection port, which is located in the valve bonnet and penetrates the bonnet above (downstream of) the stem backseat shoulder. 0000203800 00000 n
}0GY^~4~5IjffENa^ScSR@zn6T.2#Fc]iLlXW ~lIVzekfV[3}0r[yNtr3:\NhZif4-WyD\ ALWAYS get specific authorization from your supervisor or the controlroom BEFORE cycling (turning or operating) any valve in the system. If you are greasing back into the cavity, you just have a path for whatever was in those space to leave. Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. Gemini Valve 2023. Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). Our primary goal is 100% customer satisfaction if you have any questions about keeping your ball valves up and running for years to come, were your go-to source. 1. Greasing helps maintain the integrity of well head pressure . 64 72
/Type /Catalog
5. Valves which hang up, are hard-to-turn or do not seal properly usually requirecleaning. If necessary, the ball valves must be cleaned from dirt and dust Lubricating and greasing valves helps to reduce operating torque and protects from seizing when operation is critical. 48n3{? >>
Read the original maintenance manual supplied with the valve forspecific details regarding safe valve maintenance routines. Make sure the engineer installing your valves is experienced and knowledgeable in ball valve installation and maintenance. 0000102906 00000 n
Cleaning and lubricating a valve, like changing oil in a new car, is a MUST ifeconomical operation and long life are expected. View catalogue. 0000002749 00000 n
By choosing the appropriate power source for your application, you can reduce maintenance expenses, increase uptime and maximize safety. << /Length 5 0 R /Filter /FlateDecode >> 2 - Ball Seats B. Gate Valves are very easy to use and long lasting when they are installed and maintained correctly. Long neck, lug body, 175 psi cold working pressure, 2 to 24-inch sizes. 0000200964 00000 n
/Prev 699922
Examine the valve stem for cleanliness and lubrication. 3R `j[~ : w! 1383 0 obj
<>
endobj
0000192957 00000 n
0000191555 00000 n
This is obviously a minor damage, BUT : As supplier (but not of Cameron) of a certified valve we would at least have required a full documentation of damage, procedure and plan for repair, asked producer if this was acceptable, and required a full documented report of repair, report and if required repair done by a party acceptable to us and . endobj
A minimum of lubrication maintenance will enhance the life and trouble free operation of the valve. A standard in the Cameron Fully Welded. 0000201542 00000 n
The best results. 0000203516 00000 n
0000005732 00000 n
After completing the grease injection procedure, reattach the protective cap to each grease fitting. Every three months if the valve is operated infrequently. 0000102606 00000 n
hT=o w~:@hvd;Nt!@;u ~SyP0=&KX qr G63oKce3'D
8 'G~3#W+x-"7`q i? 0000107519 00000 n
%%EOF
0000202679 00000 n
0000194067 00000 n
Brasileiro Sub 20 2022,
Is Pepto Bismol Homogeneous Or Heterogeneous,
Rabies Vaccine For Dogs Tractor Supply,
Indicator Nymphing Leader Formula,
Worst Culinary Schools In America,
Articles C